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Torsion and Fracture Mechanics
Concrete and fracture mechanics
Fracture mechanics is a well known approach for relatively
homogeneous materials such as steel. Extensive literature and examples
based on decades of research are available for these materials. There
have been many attempts to include concrete in the family of materials
where fracture mechanics is applicable. From a practitioners point of
view, they have largely been unsuccessful due to the post-crack
behaviour of concrete. As a very brittle material concrete has minimal
post-crack strength. Torsion capacity calculations are written into
design codes around concrete in tension being cracked and offering no
strength.
Fibres change post-crack behaviour
Fibres supplied by manufacturers for general use in the construction
industry can arrest and re-distribute cracking stresses in concrete.
It is important to note that fibres do not prevent cracking. Fibres at
workable dosages are effective when concrete tensile stresses reach
and exceed the tensile capacity of concrete. This far, there are no
fibres available on the market for general use, in workable quantities
and economically competitive that can prevent cracking. Therefore
current “state of the art” fibres cannot replace primary tensile
reinforcement. Nevertheless there is ongoing development in this area,
and research suggests specific types of structures may lend themselves
to using fibre.
Fibres are very useful in applications where there are indirect
tensile stresses. They significantly improve ductility and deformation
capacity of plain concrete. Examples include shear, torsion and
bearing (bursting). In this paper, torsion will be used as an example
where fracture mechanics provides a theoretical framework and a new
approach.
Current practice for torsion design
There are design guides, codes and standards available to assess
torsion capacity of conventionally reinforced concrete sections, that
is, with longitudinal bars and stirrups. The design capacities are
almost entirely based on testing and empirical relationships developed
from test results.
For a plain reinforced concrete section (rectangular, square or
circular) the current approach is two-fold. First, compare the applied
torsion with the cracking torsion. If the applied torsion is less than
the cracking torsion by a suitable margin then no more need be done.
Second, if the applied torsion exceeds the “safe” factored cracking
torsion then assume the section is completely cracked. The fully
cracked section together with longitudinal reinforcement and stirrups
form a three dimensional “space frame” of struts and ties to resist
applied torsion.
Concrete members tend to be solid (beams and columns) or large hollow
segments (bridges). For solid members warping can be ignored and for
hollow bridge girders the designer may need to consider warping
depending on the girder proportions. The following discussion relates
to “free torsion”, that is, simple torsion with no shear, bending or
restraints.
Torsion and fibre reinforced concrete
In the case of steel fibre reinforced concrete the focus is on the
cracking torque as an increase in capacity can be expected. Using the
same fracture mechanics approach as was adopted for
shear
capacity the torsion capacity will increase due to tensile
post-crack stresses due to the presence of fibre.
The relationship between the torsion force and maximum torsion stress
is;
where
u is a geometric parameter based on the shape of the
cross-section. There are many references available for geometric
parameters for a variety of cross-sections. “Theory of Elasticity” by
Timoshenko & Goodier and “Roark’s Formulas for Stress &
Strain” are recommended.
As with shear capacity, a multiplier
kG that
reflects post-crack strength can be adopted for torsion capacity such
that;
Fracture Mechanics
Fracture energy and characteristic length
Fracture energy
Gf can be determined for any
material providing the post-crack tension behaviour is understood. A
parameter, characteristic length
lch , can be
derived from the fracture energy. Hillerborg [1] invented the
characteristic length defined as:
It has the following physical meaning: If a sample is under
uniaxial tension and the material has a linear softening curve, the
maximum length for getting stable fracture under displacement
control over this length is equal to twice the characteristic
length. This can be shown by comparing fracture work and elastic
energy in a sample.
Torsion capacity model
Work by Gustaffson [2] and Hillerborg [3] indicates a dependency of
shear capacity on the tensile strength of concrete ft , beam depth
d, the reinforcement ratio ρ, span to depth ratio and the
characteristic length lch . This also seems intuitively correct as
shear cracks are the result of indirect tension stresses.
Torsion cracks are also the result of indirect tension stresses and
the mechanism is arguably the same. Once micro-cracking commences
stresses are aligned parallel and perpendicular to the cracks. The
effect of fibres is to provide restraint in the perpendicular
direction thus enhancing aggregate interlock that resists stresses
parallel with the crack.
Steel fibres can therefore be said to enhance the toughness of
concrete and it is possible to postulate a relationship between
combined stresses, including indirect tension, and characteristic
length. Hillerborg suggested a dependency of shear capacity
upon characteristic length as shown in the following equation.
With a bi-linear stress-displacement model (or softening curve) it
is possible to calculate Gf and lch for steel fibre reinforced
concrete. With these parameters a proportional function can be
developed to calculate ultimate shear capacity.
Zink [4] developed a proportional function kG that correlated well
with 233 test results on conventionally reinforced and prestressed
concrete sections where:
In the absence of test results of SFRC members in torsion, this
factor developed for shear capacity can be adopted for torsion. It
would be a “first estimate” based on the similarity of mechanisms
associated with shear and torsion, but would need to be verified by
testing of a range of cross-sections, concrete strengths and fibre
types.
Softening curve
A bi-linear softening curve (refer to figure 1) has been adopted to
model concrete matrix behaviour when the concrete matrix passes
through peak stress capacity. Three points on the bi-linear
softening curve are defined based on test data. They will be derived
in detail below, however referring to the chart below, in summary :
• Point 1 represents the initial tensile stress
limit of the concrete matrix.
• Point 2 is reached at very small crack openings
(micro-cracking) of 50μm. Until this point, only concrete is
resisting tensile stresses. Steel fibres begin to be mobilised.
• Point 3 is somewhat arbitrary, but is
conservatively selected to be less than the opening at which fibres
are effective. Based on direct tension testing at Victoria
University this should, conservatively, be no greater than 5mm to
10mm to ensure a linear curve is valid.
Torsion Capacity of SFRC Based on Fracture Mechanics
Fracture energy and characteristic length
Fracture energy
Gf
Characteristic length
lch
Bi-linear softening curve
Crack width range |
Note |
0 to 50μm ~ 200μm |
Concrete only |
200μm to wmax |
Fibre only |
Calculate point 1
Adopt
This is the average tensile stress and can be reduced to the 5%
fractile (see notes below).
Calculate point 2
Fibre alone provides tensile capacity.
Where
◦ 0.3 is a measure of
fibre effectiveness due to 3-D orientation.
◦
ηVOL
is steel fibre proportion of matrix (volume).
◦
η is steel
fibre dosage kg/m3
◦
ρs
density of steel 7850 kg/m3
◦
στ =
fibre stress at bond failure (pullout)
Direct tension tests of steel fibre reinforced concrete indicate
that moderate to high performance fibres will have tension stress
exceeding 70% of their yield strength as they are pulled out
post-crack. Therefore
στ would typically be
around 800 to 1100 MPa. For very high performance steel fibres the
stress would be higher.
Calculate point 3
For consistency, can adopt an approach that all steel fibres are
pulled out of the matrix when :
however, in reality there will still be some fibres, less than half
the dosage (say) that would be holding load. This will also depend
on fibre type. Some fibres snap the end anchorage and easily slide
out with very little residual capacity. Spade-end fibres have
sufficient strength to work their way through the cement paste,
deforming as they progress, and continue to hold considerable load.
Hook-end fibres have sufficient strength to “un-kink” the hook-end
during pull-out, but once the fibre has withdrawn past the last bend
it has very little residual strength.
For these reasons, and because the final value of
wmax
beyond a certain value has little effect on the calculation of
Gf,
wmax can be a range of values. A conservative
range for torsion would be :
For the purpose of calculating torsion capacity, one could adopt a
crack width that reflects a best “guess” beyond which torsion is no
longer viable in a semi-elastic manner. This is highly likely to
depend on aggregate type and size and requires more research, but at
this stage very small crack widths are recommended.
Fracture energy
Fracture energy
Gf is the area under the
softening curve. Characteristic length
lch is
calculated as follows :
Torsion capacity
Torsion capacity
Tf can be calculated using an
expression with area above the neutral axis, average tensile stress
at the limit state and a multiplier effect based on the fracture
zone where:
therefore
The maximum torsion stress τmax can be taken as the rupture stress of
concrete, or modulus of rupture. There are many suggestions in
references and codes for the rupture stress. Some references suggest
that concrete capacity to resist tensile stresses due to torsion is
less than that allowed for shear. Based on
direct
tension tests the Eurocode 5% fractile strength is recommended.
Example – Torsion capacity of a rectangular beam
Cracking torsion is calculated using the elastic approach and a
modified approach for SFRC for the cross section shown below.
From “Theory of Elasticity” by Timoshenko & Goodier;
where
α is a constant based on cross-section dimensions with
x
as the smaller dimension and
y as the larger dimension. The
torque therefore calculates to:
where
therefore
and cracking torque is
Fracture mechanics multiplier
The multiplier due to adding steel fibre is calculated using the
equations described above. As the intention is to limit micro-cracking
so that aggregate interlock persists, a very small crack opening of
just 0.5 mm was selected to calculate fracture energy
Gf
and fibre stress was also limited to reflect the very small crack
opening.
For rectangular sections, observations and measurements indicate that
maximum torsion stresses are on the longest side. This is also where
the first cracks appear. Therefore the effective depth d used to
calculate
kG is based on the smaller section
dimension. In this case d = 400 mm subtract distance from outer
surface to centre of the bar.
Based on these parameters
and
Conclusion
This article describes the approach used to obtain the torsion
cracking moment using the elastic method. Cracking torque is expected
to increase due to the presence of steel fibres in the concrete
matrix. Some quite conservative parameters were used to calculate the
increased strength.
To our knowledge there have been no tests of steel fibre reinforced
concrete sections in pure torsion. Such a testing program would be
valuable research to verify if the theoretical approach described
above is valid or needs to be adjusted. As steel fibre reinforced
concrete has post-crack capacity it is thought fracture mechanics will
be valid and provide a deeper understanding of torsion.
From a practical point of view, as steel fibre reinforced concrete is
increasingly being used in structural elements there will also be load
circumstances and structure geometry where torsion becomes important.
As is well understood, concrete structures are subject to combined
forces including bending, shear and torsion. Further testing of
combined forces would also be useful to confirm the principle of
super-position continue to apply.