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Concrete Placement

Some of the key elements of successfully placing fibre reinforced concrete pavements are:
  • Steel fibre is added at the batch plant
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  • Concrete is poured on site directly from the truck chute and does not need to be pumped
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  • Wheel ruts and other depressions in the sub-base must be removed prior to placing concrete. The ruts and depressions form "anchors" for the slab as it shrinks.
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  • A plastic membrane is placed immediately prior to concrete. The membrane assists with curing the concrete and reduces frictions between the concrete and the sub-base.

 

Pavement placement 1
Insitu concrete is levelled using a vibrating Laser screed

Note the form-board (orange) indicating the edge of the slab. Pour sizes are typically 30 m x 30 m or larger. The pour size ratio should not exceed 1:1.5.
Pavement placement 2
Wheel ruts and other depressions are raked and a plastic membrane is placed on the sub-base just prior to placing the next batch of concrete.
Pavement placement 4
Concrete is placed directly from the chute of the truck onto the prepared sub-base. This has the advantage of avoiding pumping equipment for the concrete and elevated trellises for equipment such as the Laser screed.
Pavement placement 3 Set-downs for loading docks and other features in the pavement can be readily detailed in steel fibre reinforced slabs
Pavement placement 5
Heavy duty finishing equipment is required

Note that timing is critical. If the blades work the slab surface too early then fibres will be drawn to the surface making the slab almost unusable. If the blades work the slab too late then a thin layer of fines will not be worked to the surface.
Finished product
Finished distribution centre

   

 

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